Secure routing and material movement
Material movements based on predefined routes, providing greater operational control and reducing process risks.
Assisted weighing
Fractioning of micro-ingredients and medicinal additives, ensuring precise dosages, reducing errors and waste, and guaranteeing compliance with predefined formulations. Includes a double-check step at the point of addition.
Contamination matrix
Based on predefined rules, the system identifies incompatibilities between raw materials, active ingredients, and formulas, ensuring that sensitive products are not manufactured after items that could leave behind unwanted residues.
ERP system integration
Ensures automatic data exchange between systems. Nexxus MES receives raw material purchase lists and receiving, production, and shipping orders from the ERP. It then sends the actual produced and consumed quantities back to the ERP, ensuring production efficiency and traceability.
Receiving, production, and shipping orders
Integration with the ERP allows receiving, production, and shipping orders to be automatically available in Nexxus MES, ensuring greater accuracy in production execution.
Formula management
Recipes and their production parameters are sent directly from the ERP to Nexxus MES alongside production orders. This ensures greater process standardization and control, reducing the risk of unauthorized formula changes, programming errors, and production scheduling failures.
Grinding, pelletizing, and extrusion
With a dedicated module for controlling grinding, pelletizing, and extrusion processes, the solution ensures that the production parameters defined for each formula are correctly applied, delivering standardization and increased operational efficiency.
Production traceability
Ensures compliance with regulatory standards, facilitates audits and recalls, improves quality control, reduces waste, and boosts customer confidence in product safety and quality.
OEE – Performance indicators
OEE can be monitored in real time, tracking line performance as production takes place. The solution provides indicators tailored to each factory’s specific needs, delivering accurate information to boost productivity, reduce losses, and support decision-making.
Reports, charts, and dashboards
Nexxus MES provides reports, charts, and dashboards that offer complete visibility into production processes, including receiving, storage, production, shipping, traceability, and inventory control.
CIP Control
Enables the management of CIP (Clean-in-Place) processes with enhanced traceability, standardization, and reliability.
GMP Software
Digitizes Good Manufacturing Practices (GMP), strengthening process standardization, control, and compliance.
Bagged goods warehouse
Enables QR code-based receiving control, raw material expiration date management, warehouse movement tracking, outbound control for silo replenishment and the micro-ingredient room, and automatic inventory write-off —ensuring traceability, safety, and operational efficiency.
Production sequencing
Ensures proper sequencing of production order execution based on predefined PCM parameters, minimizing cross-contamination risks, guaranteeing food quality, and promoting greater safety, efficiency, and operational compliance.
Operational training
The simulation module allows for training programs tailored to each client’s operational reality. By enabling better-trained teams that are more familiar with operational processes, the solution contributes to increased operational efficiency, error reduction, and greater safety in the execution of production activities.
